• Services

We manufacture metal and plastic components with complex geometries and high precision requirements. Our automated processes enable efficient deliveries even for large volumes.

Industries with high demands

The parts we manufacture are often used in the medical technology industry and other industries where people’s lives and health could be jeopardized if the products do not work optimally.

Therefore, extreme accuracy and precision are alfa and omega in our production processes. Our customers can always trust that they will get exactly what is promised. We take our work very seriously.
 

Prototype or full-scale production?

Our production concentrates on small and medium-sized series with the highest demands on performance. We always focus on our customer’s needs and wishes, and we can be your partner from product development via prototype production to full-scale production. Examples of our services include:

  • Project management
  • Product development (DFM/DFA)
  • Knowledge of materials
  • Tool making
  • Preparation
  • Production
  • Measurement room services
  • Assembly
  • Manual processing
  • Warehousing
  • Labeling, cleaning and packaging

From idea to finished product

We follow the product from the idea stage and all the way to the finished product. By being involved in the process right from the drawing board, we ensure that the product is producible and that all our customer’s requirements and expectations are met. With our internally developed process control, we can ensure that the products go from the prototype stage to series production in a smooth and cost-effective way.

PLUPP – the path from prototype to series production

#1
Contract review – “Design for manufacturing”
In our start-up phase, we help the customer review the basis and requirements so that the product is optimal for the purpose, and that manufacturing can take place as efficiently as possible. The earlier we get into the process, the easier we can remove pitfalls, create a good product and lower manufacturing costs.

#2 
Preparations
In phase two, we prepare the machines, and we create programs and instructions. What is unique about our working method is that we always validate our functional preparations before production starts. If there is the slightest deviation, we return to phase one and review the documentation and requirements again. Everything must work perfectly!

#3 
Prototype production
In phase three, all preparations have been made and the machines are ready for use. Now, we start production of a first prototype. With thorough preparations, we pave the way for an efficient manufacturing process that runs in a controlled manner – without any surprises. In this phase, we can also make sure that the production time is in line with previous estimates.

#4
Pre-series production
In phase four, we manufacture a smaller run of the product to make sure it is ready to go into series production. Based on this phase, we can make adjustments to the production process to optimize production and ensure that the product meets all our customer’s requirements.

#5
Series production
In phase five, we start production under series conditions according to previously established instructions. We monitor and constantly ensure that yield, property performance and process time live up to our agreement. We control and document results and, if necessary, review the process to maintain maximum production efficiency and ensure optimal performance of the product.

#6
Spare part production
In this phase, series production is over and production has switched to manufacturing spare parts. With a view to long-term production planning, we recommend that our customers initially produce a surplus of spare parts. This is because manufacturing a product after several years can, in many cases, be more costly than manufacturing it during series production.